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@ -1,7 +1,6 @@
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package cn.estsh.i3plus.ext.mes.pcn.apiservice.serviceimpl.step;
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import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesNumberRuleMatchDispatchService;
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import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProdRuleCfgExtService;
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import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProductionDispatchContextStepService;
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import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProductionProcessContextStepService;
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import cn.estsh.i3plus.ext.mes.pcn.pojo.context.*;
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@ -9,6 +8,7 @@ import cn.estsh.i3plus.ext.mes.pcn.pojo.util.MesPcnExtConstWords;
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import cn.estsh.i3plus.mes.pcn.actor.shipping.dispatch.IFsmCommonService;
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import cn.estsh.i3plus.mes.pcn.serviceimpl.fsm.BaseStepService;
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import cn.estsh.i3plus.pojo.base.enumutil.CommonEnumUtil;
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import cn.estsh.i3plus.pojo.base.enumutil.MesPcnEnumUtil;
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import cn.estsh.i3plus.pojo.mes.model.StationRequestBean;
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import cn.estsh.i3plus.pojo.mes.model.StationResultBean;
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import cn.estsh.i3plus.pojo.mes.model.StepResult;
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@ -42,10 +42,10 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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private IMesProductionDispatchContextStepService productionDispatchContextStepService;
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@Autowired
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private IMesProdRuleCfgExtService prodRuleCfgExtService;
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private IMesNumberRuleMatchDispatchService numberRuleMatchDispatchService;
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@Autowired
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private IMesNumberRuleMatchDispatchService numberRuleMatchDispatchService;
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private MesAssemblyShowNosortStepService assemblyShowNosortStepService;
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@Override
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public StepResult execute(StationRequestBean reqBean) {
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@ -65,7 +65,6 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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//获取上下文产品加工规则数据信息集合
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List<MesProdRuleContext> prodRuleContextList = productionDispatchContextStepService.getProdRuleDataContext(reqBean);
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if (CollectionUtils.isEmpty(prodRuleContextList)) execExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), "当前上下文中不存在非排序加工规则数据,请重置工序!");
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//从上下文中取出生产线对象
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@ -77,115 +76,56 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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//获取上下文进料零件条码信息集合
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List<MesProductionPsInContext> productionPsInContextList = productionDispatchContextStepService.getProductionPsInContext(reqBean);
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//获取上下文生产扫/读信息:装配件条码
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List<MesEquipVariableCollectContext> equipVariableCollectContextList = productionDispatchContextStepService.getScanAssemblySnContext(reqBean);
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//删除上下文扫/读信息:装配件条码
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if (!CollectionUtils.isEmpty(equipVariableCollectContextList)) productionDispatchContextStepService.deleteScanAssemblySnContext(reqBean);
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//未知腔数[工位参数]
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String cavityUnknownCfg = fsmCommonService.doHandleFsmWcpcMapDataForDoScan(reqBean).get(MesPcnExtConstWords.CAVITY_UNKNOWN_CFG);
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if (!CollectionUtils.isEmpty(productionPartContextList) && !CollectionUtils.isEmpty(productionPsInContextList)) //存在产出零件 存在进料主条码
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doMatchAssemblyHasPpAndPs(reqBean, resultBean, stepResult, productionPartContextList, productionPsInContextList, prodRuleContextList, equipVariableCollectContextList);
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else if (!CollectionUtils.isEmpty(productionPartContextList)) //存在产出零件 不存在进料主条码
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doMatchAssemblyHasPp(reqBean, resultBean, stepResult, productionProcessContext, cellEquipContext, productionPartContextList, prodRuleContextList, equipVariableCollectContextList);
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else if (!CollectionUtils.isEmpty(productionPsInContextList)) //不存在产出零件 存在进料主条码
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doMatchAssemblyHasPs(reqBean, resultBean, stepResult, productionProcessContext, cellEquipContext, productionPsInContextList, prodRuleContextList, equipVariableCollectContextList);
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else if (StringUtils.isEmpty(cavityUnknownCfg)) //不存在产出零件 不存在进料主条码 根据设备腔数反向匹配加工规则
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doMatchAssemblyHasCavity(reqBean, resultBean, stepResult, productionProcessContext, cellEquipContext, prodRuleContextList, equipVariableCollectContextList);
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else //不存在产出零件 不存在进料主条码 未知腔数 反向完成匹配后获取对应的加工规则
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doMatchAssemblyUnknowCavity(reqBean, resultBean, stepResult, productionProcessContext, cellEquipContext, prodRuleContextList, equipVariableCollectContextList);
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return stepResult;
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}
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//存在产出零件 存在进料主条码
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private StepResult doMatchAssemblyHasPpAndPs(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult,
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List<MesProductionPartContext> productionPartContextList, List<MesProductionPsInContext> productionPsInContextList,
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List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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//存在产出零件 存在进料主条码 不存在待验证装配件条码
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if (CollectionUtils.isEmpty(equipVariableCollectContextList))
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return hasUnBindAssembly(prodRuleContextList) ?
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stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg("当前上下文中不存在待验证的装配件条码,但还存在未装配的装配件清单!") :
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(productionPartContextList.size() == productionPsInContextList.size() ? stepResult :
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stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(
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String.format("当前上下文中不存在待验证的装配件条码,请扫描第[%s]腔主条码,共[%s]腔!", productionPsInContextList.size() + MesPcnExtConstWords.ONE, productionPartContextList.size())));
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//遍历产品加工规则
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for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
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//没有装配件的条件
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if (null == prodRuleContext || StringUtils.isEmpty(prodRuleContext.getAssemblyDataJson())) continue;
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//获取非排序装配件清单
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List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
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//验证是否存在待绑定数据
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Boolean IsNeedScanAssembly = checkIsNeedScanAssembly(prodRuleContextList);
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Boolean hasUnBindAssembly = hasUnBindAssembly(prodRuleContextList);
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//遍历装配件清单
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for (MesProductionAssemblyNosortContext productionAssemblyNosortContext : productionAssemblyNosortContextList) {
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//根据产出零件或者腔数拿到需要的加工规则数量, 优先使用产出零件数量
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Integer needQty = !CollectionUtils.isEmpty(productionPartContextList) ? productionPartContextList.size() : cellEquipContext.getCavity();
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//已装配
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if (null == productionAssemblyNosortContext || productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) != 0) continue;
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//没有待绑定数据, 验证当前是否满足腔数 没有进料主条码代码当前加工规则已经全部加载, 有的话需要判断是否全部扫完 没有扫完需要返回false继续扫描主条码
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if (!IsNeedScanAssembly || !hasUnBindAssembly)
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return execDynamicsCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult,
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(CollectionUtils.isEmpty(productionPsInContextList) || productionPsInContextList.size() >= needQty) ? true : stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_PRODUCT_SN).isCompleted(),
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MesPcnEnumUtil.STATION_BUSI_TYPE.MESSAGE, MesPcnEnumUtil.STATION_DATA_TYPE.TEXT, !IsNeedScanAssembly ? "当前上下文中的加工规则未配置装配件扫描项,当前无需匹配装配件条码!" : "当前上下文中的加工规则对应的装配件扫描项均匹配完毕!");
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//遍历装配件条码
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for (MesEquipVariableCollectContext equipVariableCollectContext : equipVariableCollectContextList) {
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//获取上下文生产扫/读信息:装配件条码
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List<MesEquipVariableCollectContext> equipVariableCollectContextList = productionDispatchContextStepService.getScanAssemblySnContext(reqBean);
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if (CollectionUtils.isEmpty(equipVariableCollectContextList)) return execNonCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, "当前上下文中不存在装配件条码!");
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//已被消费
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if (null == equipVariableCollectContext || equipVariableCollectContext.getIsConsume().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0) continue;
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//删除上下文扫/读信息:装配件条码
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productionDispatchContextStepService.deleteScanAssemblySnContext(reqBean);
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//匹配规则
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List<MesProductionAssemblyNosortContext> filterList = (List<MesProductionAssemblyNosortContext>)
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numberRuleMatchDispatchService.matchNumberRule(reqBean.getOrganizeCode(), equipVariableCollectContext.getEquipVariableValue(), Stream.of(productionAssemblyNosortContext).collect(Collectors.toList()));
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//处理待验证的装配件条码 [扫描模式匹配成功返回true, 否则返回flase, 非扫描模式需要验证是否全部匹配完成]
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Boolean result = doHandleMatchAssembly(reqBean, resultBean, stepResult, prodRuleContextList, equipVariableCollectContextList);
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//匹配失败
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if (CollectionUtils.isEmpty(filterList)) continue;
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//验证是否存在待绑定数据
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hasUnBindAssembly = hasUnBindAssembly(prodRuleContextList);
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//搜集装配件条码
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String assemblySn = equipVariableCollectContextList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString();
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//匹配成功
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equipVariableCollectContext.isConsume();
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if (result || !hasUnBindAssembly) productionDispatchContextStepService.saveProdRuleDataContext(reqBean, prodRuleContextList);
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if (result || !hasUnBindAssembly) assemblyShowNosortStepService.showProductionAssembly(reqBean, resultBean, productionProcessContext.getWorkCenter(), cellEquipContext, prodRuleContextList, productionPartContextList);
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//装配件清单该数据标记已装配
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productionAssemblyNosortContext.assemblyStatus().assemblySn(equipVariableCollectContext.getEquipVariableValue());
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//没有待绑定数据, 验证当前是否满足腔数 没有进料主条码代码当前加工规则已经全部加载, 有的话需要判断是否全部扫完 没有扫完需要返回false继续扫描主条码
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if (!hasUnBindAssembly)
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return execDynamicsCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult,
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(CollectionUtils.isEmpty(productionPsInContextList) || productionPsInContextList.size() >= needQty) ? true : stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_PRODUCT_SN).isCompleted(),
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MesPcnEnumUtil.STATION_BUSI_TYPE.MESSAGE, MesPcnEnumUtil.STATION_DATA_TYPE.TEXT, String.format("上下文中的装配件条码%s匹配成功!当前上下文中的加工规则对应的装配件扫描项均匹配完毕!", assemblySn));
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}
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//单次匹配成功
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if (result) return execDynamicsCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(),
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stepResult.nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY), false, MesPcnEnumUtil.STATION_BUSI_TYPE.MESSAGE, MesPcnEnumUtil.STATION_DATA_TYPE.TEXT, String.format("上下文中的装配件条码%s匹配成功!", assemblySn));
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//是否验证顺序装配
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if (!StringUtils.isEmpty(prodRuleContext.getIsCheckBindSeq()) &&
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prodRuleContext.getIsCheckBindSeq().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0 && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0 &&
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productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) != 0) break;
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}
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prodRuleContext.assemblyDataJson(productionAssemblyNosortContextList);
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//TODO 发送设备加工参数
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if (equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0) doSendEquipProdParam(reqBean, resultBean, stepResult, prodRuleContext, productionAssemblyNosortContextList);
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}
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List<MesEquipVariableCollectContext> filterList = equipVariableCollectContextList.stream().filter(o -> (null != o && o.getIsConsume().compareTo(CommonEnumUtil.TRUE_OR_FALSE.FALSE.getValue()) == 0)).collect(Collectors.toList());
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if (CollectionUtils.isEmpty(filterList)) {
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Boolean hasUnBindAssembly = hasUnBindAssembly(prodRuleContextList);
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if ((!hasUnBindAssembly && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) == 0) || equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0)
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productionDispatchContextStepService.saveProdRuleDataContext(reqBean, prodRuleContextList);
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String msg = String.format("当前上下文中的装配件条码%s匹配完成", filterList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString());
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return hasUnBindAssembly ? stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(String.format("%s,但还存在未装配的装配件清单!", msg)) :
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(productionPartContextList.size() == productionPsInContextList.size() ? stepResult.msg(msg) :
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stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(
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String.format("%s,请扫描第[%s]腔主条码,共[%s]腔!", msg, productionPsInContextList.size() + MesPcnExtConstWords.ONE, productionPartContextList.size())));
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} else {
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String msg = String.format("当前上下文中的装配件条码%s匹配失败", filterList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString());
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return hasUnBindAssembly(prodRuleContextList) ? stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(String.format("%s,但还存在未装配的装配件清单!", msg)) :
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(productionPartContextList.size() == productionPsInContextList.size() ? stepResult.msg(String.format("%s,但不存在未装配的装配件清单!", msg)) :
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stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(
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String.format("%s,请扫描第[%s]腔主条码,共[%s]腔!", msg, productionPsInContextList.size() + MesPcnExtConstWords.ONE, productionPartContextList.size())));
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return execNonCompleteAndSendMsgReturn(reqBean, resultBean, stepResult.nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY), String.format("上下文中的装配件条码%s匹配失败!", assemblySn));
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}
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//判断是否存在装配件清单
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private Boolean checkIsNeedScanAssembly(List<MesProdRuleContext> prodRuleContextList) {
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Optional<MesProdRuleContext> optional = prodRuleContextList.stream().filter(o -> (null != o && !StringUtils.isEmpty(o.getAssemblyDataJson()))).findFirst();
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return (null == optional || !optional.isPresent()) ? false : true;
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}
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//验证是否存在待绑定数据
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@ -202,12 +142,8 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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return hasUnBindAssembly;
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}
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//存在产出零件 不存在进料主条码
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private StepResult doMatchAssemblyHasPp(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, MesProductionProcessContext productionProcessContext, MesCellEquipContext cellEquipContext, List<MesProductionPartContext> productionPartContextList, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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//存在产出零件 存在进料主条码 不存在待验证装配件条码
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if (CollectionUtils.isEmpty(equipVariableCollectContextList))
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return hasUnBindAssembly(prodRuleContextList) ? stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg("当前上下文中不存在待验证的装配件条码,但还存在未装配的装配件清单!") : stepResult;
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//处理待验证的装配件条码 [扫描模式匹配成功返回true, 否则返回flase, 非扫描模式需要验证是否全部匹配完成]
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private Boolean doHandleMatchAssembly(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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//遍历产品加工规则
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for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
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@ -218,6 +154,7 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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//获取非排序装配件清单
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List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
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Boolean flag = false;
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//遍历装配件清单
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for (MesProductionAssemblyNosortContext productionAssemblyNosortContext : productionAssemblyNosortContextList) {
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@ -239,6 +176,7 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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//匹配成功
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equipVariableCollectContext.isConsume();
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flag = true;
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//装配件清单该数据标记已装配
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productionAssemblyNosortContext.assemblyStatus().assemblySn(equipVariableCollectContext.getEquipVariableValue());
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@ -248,48 +186,17 @@ public class MesAssemblyMatchNosortStepService extends BaseStepService {
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//是否验证顺序装配
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if (!StringUtils.isEmpty(prodRuleContext.getIsCheckBindSeq()) &&
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prodRuleContext.getIsCheckBindSeq().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0 && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0 &&
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productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) != 0) break;
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}
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prodRuleContext.assemblyDataJson(productionAssemblyNosortContextList);
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//TODO 发送设备加工参数
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if (equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0) doSendEquipProdParam(reqBean, resultBean, stepResult, prodRuleContext, productionAssemblyNosortContextList);
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}
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List<MesEquipVariableCollectContext> filterList = equipVariableCollectContextList.stream().filter(o -> (null != o && o.getIsConsume().compareTo(CommonEnumUtil.TRUE_OR_FALSE.FALSE.getValue()) == 0)).collect(Collectors.toList());
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productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) == 0) break;
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if (CollectionUtils.isEmpty(filterList)) {
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Boolean hasUnBindAssembly = hasUnBindAssembly(prodRuleContextList);
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if ((!hasUnBindAssembly && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) == 0) || equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0)
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productionDispatchContextStepService.saveProdRuleDataContext(reqBean, prodRuleContextList);
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String msg = String.format("当前上下文中的装配件条码%s匹配完成", filterList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString());
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return hasUnBindAssembly ? stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(String.format("%s,但还存在未装配的装配件清单!", msg)) : stepResult.msg(msg);
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} else {
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String msg = String.format("当前上下文中的装配件条码%s匹配失败", filterList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString());
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return hasUnBindAssembly(prodRuleContextList) ? stepResult.isCompleted(false).nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY).msg(String.format("%s,但还存在未装配的装配件清单!", msg)) : stepResult.msg(msg);
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}
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}
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//存在匹配成功的数据
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if (flag) prodRuleContext.assemblyDataJson(productionAssemblyNosortContextList);
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if (flag && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0 && equipVariableCollectContextList.size() == 1) return true;
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//不存在产出零件 存在进料主条码
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private void doMatchAssemblyHasPs(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, MesProductionProcessContext productionProcessContext, MesCellEquipContext cellEquipContext, List<MesProductionPsInContext> productionPsInContextList, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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}
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//不存在产出零件 不存在进料主条码 根据设备腔数反向匹配加工规则
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private void doMatchAssemblyHasCavity(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, MesProductionProcessContext productionProcessContext, MesCellEquipContext cellEquipContext, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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}
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//不存在产出零件 不存在进料主条码 未知腔数 反向完成匹配后获取对应的加工规则
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private void doMatchAssemblyUnknowCavity(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, MesProductionProcessContext productionProcessContext, MesCellEquipContext cellEquipContext, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
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}
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//TODO 发送设备加工参数
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private void doSendEquipProdParam(StationRequestBean reqBean, StationResultBean resultBean, StepResult stepResult, MesProdRuleContext prodRuleContext, List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList) {
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Optional<MesProductionAssemblyNosortContext> optional = productionAssemblyNosortContextList.stream().filter(o -> (null != o && o.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) == 0)).findFirst();
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if (null != optional && optional.isPresent()) return;
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return false;
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}
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微笑着面对明天
11 months ago