增加日志

tags/yfai-pcn-ext-v1.7
王杰 9 months ago
parent 879b6d2f93
commit cdaa0c7b20

@ -0,0 +1,232 @@
package cn.estsh.i3plus.ext.mes.pcn.apiservice.serviceimpl.step;
import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProductionCustomContextStepService;
import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProductionDispatchContextStepService;
import cn.estsh.i3plus.ext.mes.pcn.api.busi.IMesProductionProcessContextStepService;
import cn.estsh.i3plus.ext.mes.pcn.pojo.context.*;
import cn.estsh.i3plus.ext.mes.pcn.pojo.util.MesPcnExtConstWords;
import cn.estsh.i3plus.mes.pcn.serviceimpl.fsm.BaseStepService;
import cn.estsh.i3plus.pojo.base.enumutil.CommonEnumUtil;
import cn.estsh.i3plus.pojo.base.enumutil.MesPcnEnumUtil;
import cn.estsh.i3plus.pojo.mes.bean.MesWorkCenter;
import cn.estsh.i3plus.pojo.mes.model.StationRequestBean;
import cn.estsh.i3plus.pojo.mes.model.StationResultBean;
import cn.estsh.i3plus.pojo.mes.model.StepResult;
import cn.estsh.i3plus.pojo.mes.util.MesExtEnumUtil;
import com.alibaba.fastjson.JSONObject;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.util.CollectionUtils;
import org.springframework.util.StringUtils;
import java.util.ArrayList;
import java.util.List;
import java.util.Optional;
/**
* @Description :
* @Author : wangjie
**/
@Slf4j
@Service("mesAssemblyScanStepService")
public class MesAssemblyScanNoShowStepService extends BaseStepService {
@Autowired
private IMesProductionProcessContextStepService productionProcessContextStepService;
@Autowired
private IMesProductionDispatchContextStepService productionDispatchContextStepService;
@Autowired
private IMesProductionCustomContextStepService productionCustomContextStepService;
@Override
public StepResult guide(StationRequestBean reqBean) {
productionCustomContextStepService.doSendStepContextMessage(reqBean);
return execSuccessCompleteAndSendGuideReturn(reqBean, new StationResultBean().writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.PROCESS.getValue()), "请扫描装配件条码!");
}
@Override
public StepResult execute(StationRequestBean reqBean) {
StationResultBean resultBean = new StationResultBean();
StepResult stepResult = StepResult.getSuccessComplete();
//扫描信息置空
String scanInfo = reqBean.resetScanInfo(reqBean.getScanInfo());
//获取上下文信息
MesProductionProcessContext productionProcessContext = productionProcessContextStepService.doHandleCurCellEquipment(reqBean);
//配置错误 抛出异常
if (!productionProcessContext.getSuccess()) execExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), productionProcessContext.getMessage());
//存储生产过程上下文对象
productionProcessContextStepService.saveProductionProcessContext(reqBean, productionProcessContext);
//获取上下文产品加工规则数据信息集合
List<MesProdRuleContext> prodRuleContextList = productionDispatchContextStepService.getProdRuleDataContext(reqBean);
//验证当前是否需要扫描装配件条码: 是否存在装配件清单 【当前验证只能对内部触发生效】
if (!CollectionUtils.isEmpty(prodRuleContextList) && !checkIsNeedScanAssembly(prodRuleContextList))
return execSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, "当前加工规则未配置装配件扫描项,当前无需扫描装配件条码!");
//处理装配件的装配爆炸图和音频文件
doHandleAssemblyFile(reqBean, productionProcessContext.getWorkCenter(), prodRuleContextList);
//验证当前是否需要读装配件条码: 验证是否存在待绑定数据 【当前验证只能对内部触发生效】
if (!CollectionUtils.isEmpty(prodRuleContextList) && !hasUnBindAssembly(prodRuleContextList))
return execSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, "当前加工规则对应的装配件清单已扫描完毕,当前无需扫描装配件条码!");
if (StringUtils.isEmpty(scanInfo)) execSendGuideAndThrowEx(reqBean, resultBean.writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.PROCESS.getValue()), "请扫描装配件条码!");
//发送工步内容
productionCustomContextStepService.doSendStepContextMessage(reqBean, scanInfo, MesExtEnumUtil.CELL_MESSAGE_SOURCE.SCAN);
//封装当前扫描的装配件信息
List<MesEquipVariableCollectContext> equipVariableCollectContextList = getAssemblySnJson(reqBean, scanInfo);
//从上下文中取出工位当前要使用的设备
MesCellEquipContext cellEquipContext = productionProcessContext.getCurCellEquip();
//需要扫描的绑定数量 [没有加工规则场景]
Integer needQty = cellEquipContext.getCavity() * cellEquipContext.getBindQty();
//没有加工规则代表需要反向匹配出加工规则, 需要根据设备腔数直接批量扫描 生成零件号
if (CollectionUtils.isEmpty(prodRuleContextList)) {
//根据设备代码获取可复用条码的个数
Integer count = productionCustomContextStepService.getRepeatAssemblySnCount(reqBean.getOrganizeCode(), reqBean.getWorkCenterCode(), reqBean.getWorkCellCode(), cellEquipContext.getEquipmentCode());
//获取上下文生产扫/读信息:装配件条码
List<MesEquipVariableCollectContext> cachedEquipVariableCollectContextList = productionDispatchContextStepService.getScanAssemblySnContext(reqBean);
//删除上下文扫/读信息:装配件条码
productionDispatchContextStepService.deleteScanAssemblySnContext(reqBean);
Integer scanedQty = !CollectionUtils.isEmpty(cachedEquipVariableCollectContextList) ? cachedEquipVariableCollectContextList.size() : MesPcnExtConstWords.ZERO + count;
//判断当前已存在数量是否超过需要数量
if (scanedQty > needQty) execSendGuideAndThrowEx(reqBean, resultBean.writeDbLog(), String.format(
"当前可复用条码数量[%s]加上装配件条码数量[%s]已经超过设备腔数[%s]每腔个数[%s]配置,请重新扫描装配件条码!", count, cachedEquipVariableCollectContextList.size(), cellEquipContext.getCavity(), cellEquipContext.getBindQty()));
if (!CollectionUtils.isEmpty(cachedEquipVariableCollectContextList)) {
if (cachedEquipVariableCollectContextList.size() == needQty) equipVariableCollectContextList = cachedEquipVariableCollectContextList;
else equipVariableCollectContextList.addAll(cachedEquipVariableCollectContextList);
}
}
//保存上下文扫/读信息:装配件条码
productionDispatchContextStepService.saveScanAssemblySnContext(reqBean, equipVariableCollectContextList);
//存在加工规则 默认扫描一次 匹配一次 循环处理直到当前的加工规则全部匹配完毕
if (!CollectionUtils.isEmpty(prodRuleContextList)) return execSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.SCAN.getValue()).scanInfo(scanInfo), stepResult, String.format("当前扫描信息装配件条码[%s]!", scanInfo));
if (equipVariableCollectContextList.size() == needQty) return execSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.SCAN.getValue()).scanInfo(scanInfo), stepResult, String.format("当前扫描信息装配件条码[%s],已扫描个数[%s]!", scanInfo, equipVariableCollectContextList.size() + "/" + needQty));
return execDynamicsCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.SCAN.getValue()).scanInfo(scanInfo), stepResult, false,
MesPcnEnumUtil.STATION_BUSI_TYPE.MESSAGE, MesPcnEnumUtil.STATION_DATA_TYPE.TEXT, String.format("当前扫描信息装配件条码[%s],请继续扫描装配件条码,已扫描个数[%s]!", scanInfo, equipVariableCollectContextList.size() + "/" + needQty));
}
//处理装配件的装配爆炸图和音频文件
private void doHandleAssemblyFile(StationRequestBean reqBean, MesWorkCenter workCenter, List<MesProdRuleContext> prodRuleContextList) {
if (CollectionUtils.isEmpty(prodRuleContextList)) return;
Boolean isSendFile = false;
Boolean isBreakLoop = false;
LOOP:
for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
if (null == prodRuleContext || StringUtils.isEmpty(prodRuleContext.getAssemblyDataJson())) continue;
if (MesExtEnumUtil.WORK_CENTER_TYPE.NOSORT.getValue() == workCenter.getCenterType()) {
List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
for (MesProductionAssemblyNosortContext productionAssemblyNosortContext : productionAssemblyNosortContextList) {
if (null == productionAssemblyNosortContext ||
productionAssemblyNosortContext.getFileIsFinished().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0 ||
productionAssemblyNosortContext.getMatchType().compareTo(MesExtEnumUtil.ASSEMBLY_MATCH_TYPE.MATCH_TYPE_60.getValue()) == 0 ||
(StringUtils.isEmpty(productionAssemblyNosortContext.getImageFileUrl()) && StringUtils.isEmpty(productionAssemblyNosortContext.getAudioFileUrl()))) continue;
//不扫描的默认直接直接标记绿色已装配, 但是文件也需要发送
if (productionAssemblyNosortContext.getMatchType().compareTo(MesExtEnumUtil.ASSEMBLY_MATCH_TYPE.MATCH_TYPE_50.getValue()) != 0) isBreakLoop = true;
isSendFile = true;
//发送文件到客户端
sendFile(reqBean, productionAssemblyNosortContext.fileIsFinished());
if (isBreakLoop) break LOOP;
}
prodRuleContext.assemblyDataJson(productionAssemblyNosortContextList);
} else {
List<MesProductionAssemblySortContext> productionAssemblySortContextList = prodRuleContext.getSortAssemblyDataContext();
for (MesProductionAssemblySortContext productionAssemblySortContext : productionAssemblySortContextList) {
if (null == productionAssemblySortContext ||
productionAssemblySortContext.getFileIsFinished().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0 ||
productionAssemblySortContext.getMatchType().compareTo(MesExtEnumUtil.ASSEMBLY_MATCH_TYPE.MATCH_TYPE_60.getValue()) == 0 ||
(StringUtils.isEmpty(productionAssemblySortContext.getImageFileUrl()) && StringUtils.isEmpty(productionAssemblySortContext.getAudioFileUrl()))) continue;
//不扫描的默认直接直接标记绿色已装配, 但是文件也需要发送
if (productionAssemblySortContext.getMatchType().compareTo(MesExtEnumUtil.ASSEMBLY_MATCH_TYPE.MATCH_TYPE_50.getValue()) != 0) isBreakLoop = true;
isSendFile = true;
//发送文件到客户端
sendFile(reqBean, productionAssemblySortContext.fileIsFinished());
if (isBreakLoop) break LOOP;
}
prodRuleContext.assemblyDataJson(productionAssemblySortContextList);
}
}
//保存上下文产品加工规则信息集合
if (isSendFile) productionDispatchContextStepService.saveProdRuleDataContext(reqBean, prodRuleContextList);
}
//发送文件到客户端
private void sendFile(StationRequestBean reqBean, MesProductionAssemblyContext productionAssemblyContext) {
if (!StringUtils.isEmpty(productionAssemblyContext.getImageFileUrl()))
this.sendMessage(reqBean, new StationResultBean().writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.PROCESS.getValue())
.busiType(MesPcnEnumUtil.STATION_BUSI_TYPE.MODULE_CUSTOM_CONTENT.getValue())
.dataType(MesPcnEnumUtil.STATION_DATA_TYPE.IMAGE.getValue())
.customPageName(MesPcnExtConstWords.CUSTOM_PAGE_NAME_ASSEMBLY)
.message(String.format("装配件信息来源ID[%s],装配件爆炸图URL[%s]", productionAssemblyContext.getSourceId(), productionAssemblyContext.getImageFileUrl()))
.resultObj(new JSONObject().put(MesPcnExtConstWords.URL, productionAssemblyContext.getImageFileUrl())));
if (!StringUtils.isEmpty(productionAssemblyContext.getAudioFileUrl()))
this.sendMessage(reqBean, new StationResultBean().writeDbLog(MesPcnEnumUtil.WORK_CELL_SCAN_MONITOR_LOG_TYPE.PROCESS.getValue())
.busiType(MesPcnEnumUtil.STATION_BUSI_TYPE.CUSTOM_COMPONENT.getValue())
.dataType(MesPcnEnumUtil.STATION_DATA_TYPE.SOUND.getValue())
.message(String.format("装配件信息来源ID[%s],装配件音频文件URL[%s]", productionAssemblyContext.getSourceId(), productionAssemblyContext.getAudioFileUrl()))
.resultObj(new JSONObject().put(MesPcnExtConstWords.URL, productionAssemblyContext.getAudioFileUrl())));
}
//判断是否存在装配件清单
private Boolean checkIsNeedScanAssembly(List<MesProdRuleContext> prodRuleContextList) {
Optional<MesProdRuleContext> optional = prodRuleContextList.stream().filter(o -> (null != o && !StringUtils.isEmpty(o.getAssemblyDataJson()))).findFirst();
return (null == optional || !optional.isPresent()) ? false : true;
}
//验证是否存在待绑定数据
private Boolean hasUnBindAssembly(List<MesProdRuleContext> prodRuleContextList) {
Boolean hasUnBindAssembly = false;
for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
if (null == prodRuleContext || StringUtils.isEmpty(prodRuleContext.getAssemblyDataJson())) continue;
List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
Optional<MesProductionAssemblyNosortContext> optional = productionAssemblyNosortContextList.stream().filter(o -> (null != o && o.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) == 0)).findFirst();
if (null == optional || !optional.isPresent()) continue;
hasUnBindAssembly = true;
break;
}
return hasUnBindAssembly;
}
//封装当前扫描的装配件信息
private List<MesEquipVariableCollectContext> getAssemblySnJson(StationRequestBean reqBean, String scanInfo) {
List<MesEquipVariableCollectContext> equipVariableCollectContextList = new ArrayList<>();
equipVariableCollectContextList.add(new MesEquipVariableCollectContext(reqBean.getOrganizeCode(), scanInfo, MesExtEnumUtil.CELL_MESSAGE_SOURCE.SCAN.getValue()));
return equipVariableCollectContextList;
}
}

@ -9,6 +9,7 @@ import cn.estsh.i3plus.ext.mes.pcn.pojo.context.MesProductionProcessContext;
import cn.estsh.i3plus.ext.mes.pcn.pojo.context.MesProductionPsOutContext;
import cn.estsh.i3plus.ext.mes.pcn.pojo.util.MesPcnExtConstWords;
import cn.estsh.i3plus.mes.pcn.serviceimpl.fsm.BaseStepService;
import cn.estsh.i3plus.mes.pcn.util.StringUtil;
import cn.estsh.i3plus.platform.common.convert.ConvertBean;
import cn.estsh.i3plus.platform.common.tool.MathOperation;
import cn.estsh.i3plus.pojo.base.enumutil.CommonEnumUtil;
@ -20,6 +21,7 @@ import cn.estsh.i3plus.pojo.mes.model.StationResultBean;
import cn.estsh.i3plus.pojo.mes.model.StepResult;
import cn.estsh.i3plus.pojo.mes.repository.MesWorkOrderRepository;
import cn.estsh.i3plus.pojo.mes.util.MesExtEnumUtil;
import com.alibaba.fastjson.JSONObject;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@ -108,6 +110,9 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
Map<String, List<MesProductionPsOutContext>> proMap = productionPsOutContextList.stream().filter(Objects::nonNull).collect(Collectors.groupingBy(MesProductionPsOutContext::getWorkOrderNo));
//产品加工规则 根据foreignKey分组
Map<Integer, MesProdRuleContext> prMap = prodRuleContextList.stream().filter(o -> (null != o && !StringUtils.isEmpty(o.getForeignKey()))).collect(Collectors.toMap(MesProdRuleContext::getForeignKey, o -> o));
String prodResult = productionDispatchContextStepService.getProductResultContext(reqBean);
//遍历产出零件信息
for(Map.Entry<String, List<MesProductionPartContext>> entry : ppMap.entrySet()) {
@ -126,8 +131,15 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
if (calcCompleteQty.compareTo(MesPcnExtConstWords.ZERO) == 0) continue;
MesWorkOrder workOrder = workOrderExtService.getWorkOrder(reqBean.getOrganizeCode(), entry.getValue().get(0).getId());
entityManager.detach(workOrder);
if (null == workOrder) execExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), String.format("请检查工单信息,加工单[%s]信息不存在!", entry.getKey()));
log.info("工厂{}生产线{}工位{}:FSM STATE DISPATCHER --- DO STEP --- {} EXEC --- ORDER:{} --- QURERY:{} --- calcCompleteQty:{} --- prodResult:{}",
reqBean.getOrganizeCode(), reqBean.getWorkCenterCode(), reqBean.getWorkCellCode(),
StringUtil.toLowerCaseFirst(this.getClass().getSimpleName()), workOrder.getWorkOrderNo(), JSONObject.toJSONString(workOrder), calcCompleteQty, prodResult);
entityManager.detach(workOrder);
//工单状态分 排序工单 和非排序工单; 现在必须是非排序工单
if (!MesExtEnumUtil.ORDER_STATUS.checkAllowStatus(workCenter.getCenterType(), workOrder.getWorkOrderStatus()))
execExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), String.format("请检查工单信息,加工单[%s]信息工单状态[%s]!", entry.getKey(), MesExtEnumUtil.ORDER_STATUS.valueOfDescription(workOrder.getWorkOrderStatus())));
@ -136,20 +148,16 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
execExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), String.format("请检查工单信息,加工单[%s]信息所属生产线[%s]与当前生产线[%s]不一致!", entry.getKey(), workOrder.getWorkCenterCode(), reqBean.getWorkCenterCode()));
List<String> propertyNameList = new ArrayList<>();
List<Object> propertyValueList = new ArrayList<>();
//修改完成数量
if (calcCompleteQty.compareTo(MesPcnExtConstWords.ZERO) > 0) {
workOrder.setCompleteQty(MathOperation.add(workOrder.getCompleteQty(), calcCompleteQty));
propertyNameList.add("completeQty");
propertyValueList.add(workOrder.getCompleteQty());
}
//修改未完成数量
if (calcCompleteQty.compareTo(MesPcnExtConstWords.ZERO) > 0 && workOrder.getUnCompleteQty().compareTo(new Double(0)) > 0 &&
MathOperation.compareTo(MathOperation.sub(workOrder.getUnCompleteQty(), new Double(calcCompleteQty)), new Double(0)) >= 0) {
workOrder.setUnCompleteQty(MathOperation.sub(workOrder.getUnCompleteQty(), new Double(calcCompleteQty)));
propertyNameList.add("unCompleteQty");
propertyValueList.add(workOrder.getUnCompleteQty());
}
/**
@ -159,7 +167,7 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
*
*/
String prodResult = productionDispatchContextStepService.getProductResultContext(reqBean);
if (!StringUtils.isEmpty(prodResult)) {
//可疑品
boolean isSuspicious = MesExtEnumUtil.PRODUCE_QC_STATUS.SUSPICIOUS.getValue() == Integer.parseInt(prodResult);
@ -167,7 +175,6 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
int suspiciousQty = productionPsOutContextList.size();
workOrder.setSuspiciousPartQty(MathOperation.add(workOrder.getSuspiciousPartQty(), new Double(suspiciousQty)));
propertyNameList.add("suspiciousPartQty");
propertyValueList.add(workOrder.getSuspiciousPartQty());
}
//报废数量
boolean isScrap = MesExtEnumUtil.PRODUCE_QC_STATUS.SCRAP.getValue() == Integer.parseInt(prodResult);
@ -175,32 +182,27 @@ public class MesWorkOrderSaveStepService extends BaseStepService {
int scrapQty = productionPsOutContextList.size();
workOrder.setScrapPartQty(MathOperation.add(workOrder.getScrapPartQty(), new Double(scrapQty)));
propertyNameList.add("scrapPartQty");
propertyValueList.add(workOrder.getScrapPartQty());
}
}
if (MathOperation.compareTo(workOrder.getCompleteQty(), workOrder.getQty()) >= 0 && workOrder.getWorkOrderStatus().compareTo(MesExtEnumUtil.ORDER_STATUS.COMPLETE.getValue()) != 0) {
workOrder.setWorkOrderStatus(MesExtEnumUtil.ORDER_STATUS.COMPLETE.getValue());
propertyNameList.add("workOrderStatus");
propertyValueList.add(workOrder.getWorkOrderStatus());
} else if (workOrder.getCompleteQty() > 0 && workOrder.getWorkOrderStatus() == MesExtEnumUtil.ORDER_STATUS.RELEASE.getValue()) {
workOrder.setWorkOrderStatus(MesExtEnumUtil.ORDER_STATUS.PROCESS.getValue());
propertyNameList.add("workOrderStatus");
propertyValueList.add(workOrder.getWorkOrderStatus());
}
//如果数量都没有修改,不操作数据库
if (!propertyNameList.isEmpty()) {
ConvertBean.serviceModelUpdate(workOrder, reqBean.getUserInfo());
workOrder.setModifyDatetime((new SimpleDateFormat("yyyy-MM-dd HH:mm:ss.SSS")).format(new Date()));
workOrderExtService.update(workOrder);
/* propertyNameList.add("modifyUser");
propertyValueList.add(reqBean.getUserInfo());
propertyNameList.add("modifyDatetime");
propertyValueList.add(TimeTool.getNowTime(true));
DdlPackBean workOrderPackBean = DdlPackBean.getDdlPackBean(reqBean.getOrganizeCode());
DdlPreparedPack.getNumEqualPack(workOrder.getId(),"id",workOrderPackBean);
workOrderRepository.updateByProperties(propertyNameList.toArray(new String[]{}), propertyValueList.toArray(), workOrderPackBean);
*/ }
log.info("工厂{}生产线{}工位{}:FSM STATE DISPATCHER --- DO STEP --- {} EXEC --- ORDER:{} --- UPDATE:{}",
reqBean.getOrganizeCode(), reqBean.getWorkCenterCode(), reqBean.getWorkCellCode(),
StringUtil.toLowerCaseFirst(this.getClass().getSimpleName()), workOrder.getWorkOrderNo(), JSONObject.toJSONString(workOrder));
}
}
}

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